8
MAINTENANCE
WARNING:
When servicing, use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
WARNING:
To avoid serious personal injury, always remove the
battery pack from the product when cleaning or
performing any maintenance.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease, etc.
WARNING:
Do not at any time let brake fluids, gasoline, petroleum-
based products, penetrating oils, etc., come in contact
with plastic parts. Chemicals can damage, weaken or
destroy plastic which may result in serious personal
injury.
Only the parts shown on the parts list are intended to be
repaired or replaced by the customer. All other parts should
be replaced at an Authorized Service Center.
RED
CIRCUIT
LEAD
RETAINER
PIN
Fig. 5
REFLECTOR
ASSEMBLY
REPLACING BULBS
See Figures 5 - 7.
Over time, the bulb will burn out. When this occurs, replacing
the bulb will be necessary. Be careful not to touch the bulb
glass. This will reduce the life of the bulb.
To replace a bulb:
Remove battery from the spotlight and let it cool for at
least 5 minutes.
Turn the bezel counterclockwise to remove.
Remove the reflector assembly from the spotlight housing.
Do not pull on the leads connected to the assembly.
Remove the white connection point from its nest in the
housing.
Remove the white connection terminal from its connection
point.
NOTE: Do not pull white lead without holding the
connection point, as this may damage lead.
Remove the retainer pin from the reflector and remove
bulb assembly. Bulb assembly may be rotated in reflector
if needed to aid in removal.
Fig. 6
BEZEL
LENS
LENS
SEAL
REFLECTOR
GROOVE
RIDGE
NOTCHES
TABS
WHITE
CONNECTION
TERMINAL
CONNECTION
POINT
REFLECTOR
ASSEMBLY
Install new bulb assembly.
Replace bulb retainer pin.
Hold white connection terminal and reconnect white
lead.
Return the white connection point to its nest.
Align tabs on each side of lens seal with notches on
spotlight housing and seat lens seal in place.
Reattach bezel carefully by rotating clockwise.
Tighten securely.
NOTE: Always ask for replacement bulb H3 6V55W,
number 019020001007.
CONNECTION
POINT NEST
TO
REMOVE
TO
REPLACE
(24 pages)
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